For my senior capstone project, I worked with four engineering students over six months to design and build a full-suspension mountain bike using recycled wood and carbon fiber composite. The goal was to create a bike for Celilo Cycles that could handle rugged terrain while maintaining the aesthetics of a cross-country bike. We developed a design that optimized the frame geometry for performance and durability, which will be added to Celilo Cycles' product lineup.
My role included researching and determining the frame geometry, creating a cardboard prototype, and building the initial wooden prototype. I also contributed to refining the second wooden prototype, 3D-printing small components for accurate sizing, and assisting with project reports. Our team CNC-milled the wooden frame, laid up carbon fiber, and assembled the bike, producing two final prototypes tested for safety and performance.
The project was showcased at the Oregon State University 2022 Engineering Exposition and received an award from Daimler Trucks North America for its innovative potential. This experience gave me practical skills in design, manufacturing, and teamwork.
